ZTO Express Warehouse Automation Success with KINSTO Solutions | Case Study

Last Updated：2025-03-29

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Reengineering ZTO Express' Regional Hub

38% Faster Order Fulfillment Achieved

ZTO Express automated warehouse with KINSTO systems

Performance Highlights:

↑50% Throughput Capacity
↓28% Operational Costs

Pre-Implementation Challenges

Facing 300% Singles' Day volume spikes, ZTO's Guangzhou hub struggled with:

65% manual inventory counting
3.2% average mis-sorting rate
48-hour peak season recovery time

Deployed Solutions

Automated Carton Flow Racks

Gravity-fed roller systems
Dual-sided access design
1500kg/m linear capacity

Smart Collapsible Containers

RFID-enabled tracking
Quadruple-wall reinforcement
80% space-saving design

"KINSTO's 3D warehouse modeling helped us visualize space optimization strategies. Their boltless shelving systems reduced installation time by 60% compared to traditional racks."

- James Chen, ZTO Operations Director

Quantified Outcomes

Metric	Before	After
Peak Hourly Output	18,500 pkgs	27,800 pkgs
Error Rate	2.1%	0.7%
ROI Period	N/A	16 months